Kennametal has introduced a new line of PCD round tools for aluminum machining that delivers up to 10 times higher productivity than carbide tooling. The new line of drills, reamers and end mills provides exceptional tool life and wear resistance even in very abrasive aluminum alloys and are available with very short lead times.

“Our new PCD round tools line enables our customers to machine aluminum significantly faster, for greater productivity on the shop floor,” says Michael Hacker, Product Manager, Kennametal. “In drilling and reaming operations, these tools consistently perform at cutting speeds of up to 900 m/min (3,000 SFM). Milling operations can be performed at an incredible 6.000 m/min (20,000 SFM)—far higher than non-PCD tooling.”

Long tool life, high productivity gains
With through-the-tool coolant capabilities and an MQL-ready interface, these PCD round tools are ideal for both rough and finish machining.

Extremely sharp cutting edges and low-friction rake surfaces eliminate concerns over built-up-edge. Low friction machining also produces superior surfaces in finishing operations, such as reaming. Surface roughness of Ra 0,1–0,8 μm (0.0025–0.02 μ-in) is achievable – far superior to conventional carbide tooling.

PCD grade KD1410 assures extended tool life and is particularly beneficial in the high silicon content aluminum used to make automotive parts like engine blocks or cylinder heads.

The offering at a glance
The line of PCD end mills features:
-6 to 50 mm diameter tools
-Cutting depths up to 50 mm
-Center-cutting, roughing, and finishing geometries
-Various rake angles.

The PCD drill offering features:
-6 to 20 mm diameter in 0.5 mm increments
-Up to 5 x D
-Inch and metric sizes

The PCD reaming portfolio offers:
-6 to 20 millimeter in diameter in 1 mm increments
-Through and blind hole versions
-For larger diameters up to 42 mm, the PCD modular reaming system with KST coupling is available.

“Many of these PCD round tools can also be requested as custom solutions to fit specific customer needs while still maintaining short lead times,” says Hacker. “Kennametal is leveraging its decades of experience with PCD tooling in the automotive industry to make this technology readily available to any manufacturer looking for a cost-competitive and highly productive solution for aluminum machining.”

Über die Kennametal Europe GmbH

With over 80 years as an industrial technology leader, Kennametal Inc. delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency. Every day approximately 9,000 employees are helping customers in more than 60 countries stay competitive. Kennametal generated nearly $1.9 billion in revenues in fiscal 2020. Learn more at www.kennametal.com. Follow @Kennametal: Twitter, Instagram, Facebook, LinkedIn and YouTube.

Firmenkontakt und Herausgeber der Meldung:

Kennametal Europe GmbH
Rheingoldstrasse 50
CH8212 Neuhausen am Rheinfall
Telefon: +41 (52) 6750100
http://www.kennametal.com

Ansprechpartner:
Anna Hardaloupas
Mepax SA
Telefon: +34 (666) 057-614
E-Mail: a.hardaloupas@mepax.com
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