Laser projection and intelligent software solutions improve composite manufacturing processes

The demands placed on composite manufacturers continue to increase. Higher quality standards, more complex component geometries and growing pressure to improve efficiency require manufacturing processes that combine precision with productivity. This is where SL Laser’s laser projection systems and the specially developed SL3D Pilot™ software provide significant advantages. By combining high-precision laser projection with intelligent process support, manufacturers can accelerate production, reduce errors and improve overall product quality.

Precise laser projection for lay-up processes

Composite manufacturing requires exceptional accuracy. SL Laser projectors display contours, material outlines and assembly information directly onto molds and tools. This provides operators with clear visual guidance throughout the lay-up process and enables accurate positioning of composite materials.

At the center of the solution is the ProDirector 7 laser projector, which can be configured to meet specific production requirements. The result is a tailored projection system suitable for aerospace, aviation, automotive and other advanced composite applications. By replacing manual positioning and marking processes, laser projection helps improve efficiency and process reliability.

SL3D Pilot™ enables digital composite manufacturing

SL Laser developed SL3D Pilot™ specifically for the challenges of composite processing. The software supports direct data import from leading CAD systems such as CATIA, FiberSIM and AutoCAD and integrates seamlessly into existing production environments.

Key features include:

• Automatic calibration to reduce setup times
• Electronic plybook functionality for quality documentation
• Automatic projector selection in multi-head systems
• Projection optimization and point reduction
• Password-protected user management
• User verification via fingerprint scanner or barcode system

These capabilities help manufacturers standardize workflows while improving traceability and quality assurance.

Proven solutions for the global composites industry

Today, SL Laser is recognized as a trusted supplier of laser projection technology for composite manufacturing. Its systems are used worldwide by companies in aerospace, aviation and automotive industries. The combination of precise laser projection, advanced software and practical implementation support has proven successful in demanding production environments.

Comprehensive service and support

In addition to its technology, SL Laser provides extensive customer support. Specially trained engineers located in Germany, France and the United States assist customers from installation through ongoing operation. This support is complemented by the SLNET™ diagnostic platform, which enables remote troubleshooting, software updates and system diagnostics.

Through the combination of innovative laser projection technology, industry-specific software and international support services, SL Laser helps composite manufacturers improve efficiency, reliability and competitiveness in modern production environments.